Medical Grade LSR For Injection Molding (Fumed) HL-9960-YL Series

Two-component addition-cure system for liquid injection molding
High transparency with approximately 91% light transmittance under the stated test method
High tensile strength up to 10.5 MPa
High elongation up to 630%
High tear strength up to 38.5 kN/m
Yellowing resistance for applications requiring long-term visual stability
Available in 40, 50 and 58 Shore A grades
Suitable for LIM/LSR injection molding
Medical Grade Liquid Silicone Rubber for Injection Molding
HL-9960-xx-YL is a two-component addition-cure liquid silicone rubber developed for liquid injection molding (LIM/LSR) applications. The fumed silica-based formulation provides high transparency, high tensile strength, high elongation and resistance to yellowing.
The material is available in different hardness grades, including 40, 50 and 58 Shore A, allowing manufacturers to select the appropriate formulation according to product design and application requirements.
Uses
Consumer goods
Grommets, gaskets, and seals
Overmolding of low temperature plastics
Overmolding of temperature sensitive components
Benefits
Low temperature curing
Faster deep section curing
Excellent processing perfomrance
Formulated to meet FDA/LFGB and Biocompatibility testing
Key Technical Specifications
|
Property |
Typical Specification |
|
Material Type |
Two-component addition-curing liquid silicone rubber |
|
Filler System |
Fumed silica reinforced |
|
Mixing Ratio |
1:1 |
|
Hardness |
20–60 Shore A |
|
Processing Method |
Liquid Injection Molding (LIM/LSR) |
|
Cure Characteristics |
Under specified processing conditions |
|
Appearance |
Grade dependent |
|
Color |
Transparent / Translucent / Customized |
|
Application |
Injection molding, overmolding, sealing and molded silicone components |
Note: Actual physical properties vary by grade. Please contact Hailan for the latest Technical Data Sheet (TDS) and grade-specific test data.
Technical Data Sheet
| surveillance project | test method | unit | HL-9960-40-YL | HL-9960-50-YL | HL-9960-60-YL |
| surface | visualization | - | transparent | transparent | transparent |
| hardness | DIN ISO 48-4 | Shore A | 40 | 50 | 58 |
| density | DIN ISO 2781 | g/cm3 | 1.1 | 1.115 | 1.125 |
| tensile strength | DIN ISO 37 | MPa | 9.5 | 10.5 | 10.5 |
| elongation at break | DIN ISO 37 | % | 620 | 580 | 630 |
| tear strength | DIN ISO 34-1 | kN/m | 26.5 | 35.4 | 38.5 |
| pellucidity | DIN EN ISO 13468 | % | 91.2 | 91.3 | 91.2 |
Medical Grade & Biocompatibility
HL-9960-xx-YL is developed for applications where biocompatibility and controlled material properties are important. Hailan provides relevant technical and quality documentation to support customer material evaluation and qualification.
For medical device applications, biocompatibility should not be assessed solely from the raw material name. The appropriate biological evaluation depends on the finished device, its materials, manufacturing process, intended use, body contact and duration of contact.
ISO 10993-1 provides the framework for biological evaluation of medical devices within a risk-management process. FDA also recognizes various ISO 10993 standards as consensus standards for medical-device biocompatibility evaluation.
Applications
Depending on the formulation and final-device qualification, HL-9960-xx-YL can be considered for molded silicone components used in areas such as:
Medical masks and respiratory components
Medical valves and sealing components
Negative pressure components
Medical device seals and gaskets
Healthcare equipment components
Transparent molded silicone parts
Other medical and healthcare products requiring liquid silicone rubber

About HL-Silicone
Guangdong Hailan New Material Technology Co., Ltd., established in 2012, is a specialized silicone rubber manufacturer integrating R&D, production, and sales. With an annual capacity of 19,000 tons, Hailan provides silicone materials for household, electronics, power, cable, and new energy applications.
Hailan develops high-performance silicone solutions, including flame-retardant, conductive, thermal-conductive, and foaming materials, serving leading customers such as CATL and BYD. With its Hubei production base established in 2021, Hailan continues to expand its manufacturing capabilities and deliver customized silicone solutions worldwide.

Why Choose HL-Silicone?
Silicone Material Manufacturing Experience
Our product portfolio includes:
Liquid silicone rubber
HTV/HCR silicone rubber
Fumed silicone rubber
Precipitated silicone rubber
Specialty silicone materials
Silicone oils and related materials
Technical Support for B2B Buyers
Different products require different combinations of:
Hardness
Tensile strength
Tear strength
Elongation
Compression set
Cure speed
Processing characteristics
Quality & Manufacturing
We can support customers with:
Material selection
TDS and technical documentation
Sample evaluation
Processing recommendations
Application-specific formulation
Customized material development
Production support
Our Certificate

FDA

LFGB

Skin sensitization test non-polar extraction

Skin sensitization testing polar extracts
Packaging & Shipping

Package dimensions:
- 500G(115*95*95mm)
-1KG(147*112*112mm)
-3KG(175*18*18mm)
-5KG(205*21.5*21.5mm)
-10KG(27*26.5*26.5mm)
-20KG(360*335*335mm)
-200KG(900*605*605mm)
The normal delivery time is within 3-5 days after our bank confirms payment.
If you need an urgent order, please confirm with us.
-Global delivery
-Sea freight
-Express delivery
-Air freight

FAQ
Q: What is medical grade LSR?
A: Medical grade LSR is liquid silicone rubber formulated and controlled for applications where material quality, consistency and biological safety evaluation are important. The suitability of a material depends on the specific formulation and intended final-device application.
Q: What is HL-9960-xx-YL?
A: HL-9960-xx-YL is a two-component addition-cure liquid silicone rubber designed for liquid injection molding. The available grades have nominal hardness levels of 40, 50 and 58 Shore A.
Q: Is HL-9960 suitable for medical devices?
A: HL-9960-xx-YL is developed for medical and healthcare-related molded applications. Final suitability must be verified according to the finished device, intended use, body contact and applicable regulatory requirements.
Q: What hardness grades are available?
A: HL-9960-xx-YL is currently available in approximately 40, 50 and 58 Shore A grades.
Q: What is the curing condition?
A: The reference curing condition listed by Hailan is 125°C for 10 minutes. Actual processing conditions should be optimized according to the molding machine, mold and product design.
Q: Can I get an LSR sample?
A: Yes. Customers can contact Hailan to request a sample and technical documentation for material evaluation.
Q: Can Hailan provide a TDS and COA?
A: Yes. Relevant technical and quality documentation can be provided according to the product grade and customer requirements.
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